DIY Countertops: Getting Started Guide

Material + Sinks + Adhesive = Your New Countertop

What is Solid Surface?

Often referred to as Corian®, the same way tissue paper is referred to as Kleenex®, solid surface material is an acrylic resin composite typically used as kitchen and bath counter top surfaces and shower wall enclosures. It can be made to look like granite, quartz, marble, mottled glass, stainless steel and a host of other colors/looks. New and creative applications are being found all the time for this versatile material including sign-making, window sills, gun handles, artwork, lamps, pen-turning, cutting boards, pen-making, guitar bodies, and much more.

Solid surface is non-porous and stain and chemical resistant which makes it a perfect fit for industries concerned with bacteria on medical facility surfaces and food preparation areas in restaurants and homes. Because it has the same color and pattern throughout, blemishes such as cuts, scrapes, and other marks can be removed with soap and water, mild abrasives or by sanding (and buffing) so the surface is renewed to its matte, satin or gloss finish. Additionally, it has a Class 1 Fire Rating.

Because you can use most wood-cutting tools with it and use color matching adhesives to glue it together seamlessly, different sink additions can provide a surface where wiping food particles into the sink is effortless-- a solid surface molded sink can be a seamlessly attached as an integral undermount and a stainless, porcelain, copper or glass sink can be undermounted for an appealing easy to maintain clean look.

At SolidSurface.com, you will find sheet material in a wide array of brands, colors, and sizes. You’ll also find sinks, matching adhesives, applicator guns, mixing tips, and soon all the other tooling needs for working with this great material called solid surface.

Select Sheet Materials

Full Sheets - Premium Grade

The highest quality of solid surface currently in production that meets all of the specifications set by the manufacturer. Specifications and test results are similar across brands as well as fabrication procedures.

Full Sheets - Discontinued & Overstock

Solid surface premium grade material that is either no longer in production by the manufacturer, or excess inventory has become available. This material comes from manufacturers, distributors, and/or fabricators.

Partial Sheets - Surplus Material

Also known as remnants, drop-off, or fall-off, surplus items are premium grade solid surface pieces of varying sizes left over from fabrication projects. They come from distributor warehouses (typically the 1/2 sheet sizes) and fabrication shops all over the country.

Select Sinks

Brands Types Material Install Type

Blanco
C-Tech-I
Karran
Lansen

Kitchen Sinks
Bathroom Sinks
Bar Sinks
Laundry Sinks
Acrylic (Solid Surface)
Stainless Steel 15ga
Stainless Steel 16ga
Stainless Steel 18ga
Stainless Steel 22ga
Porcelain
Undermount
Drop-in Mount
Apron Mount

 

Adhesives, Guns, and Mixing Tips

Adhesive Cartridges Applicator Gun Mixing Tips

AdhesiveAdhesives are used for seaming solid surface material together and come in matching colors so the seam is virtually invisible . The cartridges are 10:1 ratio (base to activator) and contain 250ml.

One cartridge will dispense approximately 40 feet of a 1/4" bead of adhesive.

Mixing tips and applicator guns are sold separately.
select adhesive cartridges

Applicator GunThe 10-to-1 ratio guns are for 250ml cartridges. They have 2 plungers, one for each cylinder of the cartridge.

The more expensive guns are for extended use while the less expensive are more than adequate for multiple fabrication projects. The major difference in guns is the ratio of trigger pull to plunger movement so the operator has a bit more control with the expensive gun.

These guns do not work with Corian brand adhesive but will work with most other brands (including all cartridges offered on solidsurface.com)
view all guns

Mixing TipsMixing tips are placed on the cartridge and correctly mix the 2 part adhesive as it passes through the tip.

After sitting idle for about 20 minutes the adhesive will harden in the dispensing end of the tip and it will need to be replaced for the next part of the project. So, if there are 5 distinct start and stop steps to the project, then 5 or more tips will be needed.

It is better to have more than less since shipping costs for 1 or 20 tips is the same.
view tips